Turbozest's Digital Twin extends the real time living model across Warehousing, Discrete Manufacturing, and Process Manufacturing! Hence, all the teams will see One synchronized picture of the Operation and not three disconnected systems!
A real-time replica of racks, bins, and inventory movement, fed by iBWMS. Model slotting and pick-path changes virtually, forecast space and labor needs, and see stock the instant levels change.
Model lines, cells, and individual machines down to the station. Simulate take-time changes, new routings, and layout moves before touching the shop floor — Zestfloor keeps the twin current with every scan, cycle, and downtime event.
Mirror batches, vessels, and continuous flows with live process parameters. Test recipe and setpoint changes in the twin first, catch yield and quality drift early, and replay any batch to root-cause a deviation.
Right first time — validate changes in simulation before they hit real machines, batches, or racking.
Higher uptime — spot drift and failure risk in the twin before it becomes downtime on the floor.
Lower cost — fewer physical prototypes, trial runs, and layout moves; test them virtually instead.
One source of truth — Zestfloor and iBWMS feed the same twin, so plant and warehouse data finally line up.